When building cleanrooms or labs, picking the right materials is key. Rockwool Sandwich Panels are a great option for these spaces. They have special features that help keep things clean and temperatures steady.
These panels are great insulators, often used in cold storage to control temperature.
They are easy to assemble, saving time and money.
They don’t burn, meeting fire safety rules and keeping people safe.
They work well in many places, like food factories or offices, where controlling the inside climate matters.
With these benefits, Rockwool Sandwich Panels are a smart and dependable choice for cleanroom and lab projects.
Key Takeaways
Rockwool Sandwich Panels keep temperatures steady in cleanrooms and labs.
These panels resist fire, stopping flames from spreading in key areas.
Their smooth surface is easy to clean, keeping spaces hygienic.
Rockwool Panels last long, cutting down on replacements and saving money.
They are easy to install, and sealing keeps the space airtight for cleanrooms.
Benefits of Rockwool Sandwich Panels
Strong Fire Protection
Rockwool Sandwich Panels are great for fire safety. They stop flames and keep fires from spreading. For instance, the RW100 model, 100mm thick, lasted 60 minutes in fire tests. This beats the 1-hour UL263-2020 standard. Tests by BITFR (Henan) Company Limited showed they passed fire and water tests. No flames, heat, or water got through the other side. These panels make cleanrooms and labs safer.
Great Temperature and Noise Control
These panels help keep spaces warm or cool and quiet. The core stops heat from escaping, saving energy. Below is a table showing their features:
Property | Description |
|---|---|
Thermal Conductivity | Stops heat from passing through, saving energy. |
Thermal Resistance (R-value) | Slows heat loss, based on thickness and conductivity. |
Acoustic Performance | Blocks noise better than glass wool. |
Fire Protection | Resists fire better than polyurethane. |
Water Resistance | Absorbs less water, lasting longer in wet places. |
These qualities make them perfect for spaces needing temperature and sound control.
Easy to Clean and Hygienic
Cleanrooms and labs need clean materials. Rockwool Sandwich Panels don’t soak up water or grow germs. Their smooth surface is easy to clean. This helps keep spaces hygienic, which is important for food and medicine industries.
Long-Lasting Durability
Rockwool Sandwich Panels are made to last a long time. Their strong build helps them handle tough conditions without breaking down. These panels stay reliable for years, even in demanding places.
The core, made of stone wool, is very sturdy. It doesn’t shrink, bend, or wear out over time. This means you won’t need to replace them often, saving money. The outer metal layers protect against scratches and damage.
These panels also keep water out, which stops damage. Water can’t get into the core, so no mold or rust forms. This makes them perfect for cleanrooms and labs with changing humidity.
Tip: Check your panels often to catch small problems early. This keeps them working well for a long time.
Rockwool Sandwich Panels stay strong in extreme heat or cold. They keep insulating even in tough temperatures. This is important for labs and cleanrooms that need steady conditions.
They also resist chemicals. In labs with spills or harsh substances, these panels don’t weaken. Their chemical resistance makes them a reliable choice for long-term use.
Choosing Rockwool Sandwich Panels means picking strength and durability. They are built to handle modern cleanroom and lab needs while lasting for years.
Technical Features of Rockwool Sandwich Panels
Core Composition and Structure
The middle part of Rockwool Sandwich Panels is made from stone wool. Stone wool comes from volcanic rock, making it very strong. Engineers test these panels to ensure they last long. For example:
Test Name | Purpose |
|---|---|
Finds damage like bending or stretching problems. | |
Short Beam Shear Test | Checks how well the core handles pulling forces. |
Flatwise Compression Test | Tests how much pressure the core can take. |
Flat Tension Test | Measures how strong the bond is between layers. |
Edgewise Compression Test | Tests how much weight the panel’s edges can hold. |
Climbing Drum Peel Test | Checks if the glue can resist peeling under stress. |
These tests prove the panels are tough enough for labs and cleanrooms. The strong core ensures they work well for a long time without losing safety or quality.
High Thermal Conductivity and R-Value
Rockwool Sandwich Panels are great at keeping temperatures steady. Their thermal conductivity is between 0.041 and 0.045 W/m·K. This helps save energy in temperature-controlled spaces. Thicker panels, with a density of up to 152 kg/m³, insulate even better.
The table below shows their thermal features:
Specification | Value |
|---|---|
K Value | 0.72 to 0.28 W/m²·K |
R Value | 8 to 20 Btu/hr/ft²/°F |
Thermal Conductivity | 0.04 W/m·K |
These features make the panels energy-saving and cost-friendly for places needing steady temperatures.
Fire Ratings and Safety Certifications
Rockwool Sandwich Panels don’t burn and can handle heat over 1000°C. They meet strict fire safety rules, offering top protection. Certifications from trusted agencies prove their safety:
Test Name | Location | Test Date | Result |
|---|---|---|---|
PN-EN 13501-1:2007+A1,2009 | Instytut Techniki Budowlanej, Poland | 8.23.2016 | |
PN-EN 1366-6:2006 | Instytut Techniki Budowlanej, Poland | 8.23.2016 | Excellent protection of chip-board |
EN 13381-8:2013 | Exova Warrington, United Kingdom | 1.26.2016 | Time/temp results on Certifire and ETAG |
EN 13823 (SBI Method) and EN ISO 11925-2 | SP Technical Research Institute, Sweden | 11.11.2014 | B-s1,d0 Reaction to fire classification |
ROCKWOOL COMFORTBOARD™ Certification | California | N/A | Certified by State Fire Marshall’s BML Program |
These certifications show the panels are safe for fire-prone areas. This makes them a reliable choice for labs and cleanrooms.
Compliance with Cleanroom Standards
Building cleanrooms needs following strict rules. Rockwool Sandwich Panels are made to meet global cleanroom standards. They pass tough tests to ensure they work well in controlled spaces.
Cleanrooms need materials that stop contamination and keep air clean. Rockwool Sandwich Panels do this with their smart design and special features. Their edges lock together tightly, and gaskets seal gaps. This stops air leaks, keeping the cleanroom safe.
The table below shows important standards and how these panels meet them:
Regulatory Standard | Requirement | How Rockwool Panels Meet It |
|---|---|---|
EN 13501-1 (EU) | Euroclass A2-s1,d0 or higher | Proves they don’t burn, safe for labs and hospitals |
GB 50073-2013 (China) | Focus on filtering particles | Uses germ-resistant coatings and smooth designs |
ASHRAE Standard 170 (U.S.) | Air leaks <0.25 cfm/sq.ft at 1.57 psf | Tight edges and seals stop air from escaping |
JIS A 6901 (Japan) | Thermal conductivity λ ≤0.046 W/m·K | Adds rock wool cores with better insulation |
These standards show the panels work for many cleanroom needs. Whether in medicine, electronics, or food, they are reliable and follow the rules.
Note: Always check your cleanroom materials meet local rules for safety.
Applications of Rockwool Sandwich Panels
Pharmaceutical and Biotech Facilities
Pharmaceutical and biotech spaces need to stay clean and controlled. Rockwool Sandwich Panels help keep these areas sterile. Their smooth surfaces are easy to clean and disinfect. This stops germs and keeps the environment safe.
These panels work well in cosmetics, food, and drink industries. They resist water and mold, even in humid places. For items like vaccines, they insulate cold rooms perfectly. This keeps products at the right temperature and free from germs.
Electronics and Semiconductor Manufacturing
Making electronics needs clean and dust-free spaces. Rockwool Sandwich Panels block particles from entering the workspace. This keeps the production process clean and safe.
The panels also control temperature and block noise. This helps protect delicate equipment during manufacturing. Their fire-resistant design adds safety for flammable items or high-voltage tools.
Research and Development Laboratories
Labs often handle sensitive experiments and materials. Rockwool Sandwich Panels stop fires from spreading with their rock wool core. This protects people and important research.
The panels also resist chemicals and last in tough lab conditions. They combine fire safety systems for extra protection. Using these panels creates a safe and efficient space for research.
Food and Beverage Processing Plants
Food plants need clean spaces and steady temperatures. Rockwool Sandwich Panels are a smart choice for these needs.
These panels have smooth surfaces that don’t soak up water. They stop mold from growing, keeping areas clean and safe. Cleaning them is simple, which helps meet food safety rules.
Keeping the right temperature is important in food production. Rockwool Sandwich Panels insulate well, saving energy and protecting food quality. Their fireproof core adds safety, reducing fire risks.
Tip: Use these panels in cold rooms, work areas, and packing zones.
These panels are tough and last a long time. They resist damage from hits, chemicals, and wet conditions. They also block noise, making work quieter for employees.
Choosing Rockwool Sandwich Panels means better hygiene, safety, and energy savings. They help food plants run smoothly and cut costs over time.
Installation Process of Rockwool Sandwich Panels
Getting the Site Ready
Before putting up Rockwool Sandwich Panels, prepare the area well. A ready site makes installation easier and ensures good results. Follow these steps:
Make sure the base is flat and strong to avoid problems.
Measure the space carefully to fit the panels correctly.
Mark where each panel will go to avoid mistakes.
Good preparation saves time and helps the panels work properly in labs or cleanrooms.
How to Assemble the Panels
Putting together Rockwool Sandwich Panels is simple with the right steps. Zonsteel gives you a guide and all needed parts like screws, bolts, and sealant. These parts are pre-cut to fit, making the job faster.
Here’s why assembly is easy:
Feature | What It Does |
|---|---|
Fireproof Core | Stone wool stops fires from spreading. |
Sound Blocking | Keeps spaces quieter. |
Strong Build | Lasts over 25 years without breaking. |
Quick Setup | No need for scaffolding in most cases. |
Heat Insulation | Keeps heat in or out with no gaps. |
Zonsteel also has skilled engineers to help. They make sure the panels are set up right for labs and cleanrooms.
Making Sure It’s Airtight
To keep your lab or cleanroom safe, seal the panels tightly. Use gaskets and sealants to close any gaps. This stops air leaks and keeps the space clean.
Line up the panels carefully to make a smooth surface. Check all edges and joints to ensure they are sealed well. This step is key for keeping the space controlled. By doing this, you’ll get the best performance from Rockwool Sandwich Panels.
Following Cleanroom Rules
To make Rockwool Sandwich Panels work well in cleanrooms, you must follow strict rules. Cleanrooms need a controlled space, so every step of the setup must meet these rules.
First, make sure the panels are clean. Wipe them with a lint-free cloth to remove dust. This stops dirt from causing problems during setup. Always wear gloves to keep oils or dirt off the panels.
Sealing the panels is very important. Good sealing keeps the cleanroom airtight. Use strong gaskets and sealants to close gaps between panels. Check all joints to ensure no air can pass through. A tight seal keeps out dirt and keeps air pressure steady.
Align the panels carefully during setup. If they are not straight, surfaces can become uneven. Uneven areas are harder to clean and may trap dirt. Use tools like laser levels to make sure the panels are smooth. This helps the cleanroom work better and look nicer.
After setting up, inspect everything. Look for air leaks and check if the panels meet cleanroom rules. Regular checks help keep the cleanroom working well over time.
Tip: Teach your team cleanroom rules before starting the setup. This helps avoid mistakes and makes the process easier.
By following these steps, Rockwool Sandwich Panels will last longer and work better in your cleanroom.
Maintenance and Longevity
Cleaning and Hygiene Practices
Keeping Rockwool Sandwich Panels clean helps them work well. Use a soft cloth to wipe the panels often. For tough stains, mix mild soap with water. Don’t use rough cleaners or tools that might scratch the surface. Rinse with clean water and dry completely to avoid water spots.
In labs or cleanrooms, cleanliness is very important. Clean the panels regularly to remove dust or stains. This keeps the panels looking good and maintains the clean environment needed for your work.
Tip: Use cleanroom-safe disinfectants to kill germs without harming the panels.
Regular Inspections and Repairs
Check your panels often to find small problems early. Look for scratches, dents, or loose seals. Pay extra attention to edges and joints, as they can get damaged more easily.
Fix any issues as soon as you see them. Replace broken seals or touch up scratched areas with paint. For bigger repairs, ask a professional to ensure the panels stay safe and effective.
Note: Regular checks can make your panels last longer and lower repair costs.
Tips for Prolonging Panel Lifespan
To keep your Rockwool Sandwich Panels in good shape, follow these tips. First, protect them from strong chemicals or heavy impacts. Use guards in busy areas to prevent damage.
Second, keep the indoor environment steady. Too much humidity or temperature changes can harm the panels. Make sure your space has good ventilation and climate control.
Lastly, teach your team how to handle and clean the panels properly. Training helps avoid accidents and ensures the panels are cared for the right way.
Reminder: Taking care of your panels helps them last longer and work better.
Rockwool Sandwich Panels are great for building cleanrooms and labs. They resist fire, keep temperatures steady, and stay clean easily. These panels follow strict rules, making them perfect for industries like medicine, electronics, and food. Using them improves efficiency, lowers upkeep costs, and lasts a long time.
Choosing Rockwool Sandwich Panels means creating a strong and safe space. Start building smarter and safer with these panels today.
FAQ
Why are Rockwool Sandwich Panels fireproof?
These panels have a stone wool core from volcanic rock. This core can handle heat over 1000°C. It doesn’t catch fire or release harmful gases, making it safe in fires.
Can Rockwool Sandwich Panels be used in wet areas?
Yes, they work well in humid places. Their surface doesn’t soak water, and the core repels moisture. This stops mold, making them great for labs or food plants.
How do these panels save energy?
Rockwool Panels keep heat inside with their strong insulation. They have low thermal conductivity, which helps cut energy use and lowers bills.
Do these panels reduce noise?
Yes, they block sound very well. The dense stone wool core absorbs noise, making them ideal for quiet spaces like labs or offices.
Are Rockwool Sandwich Panels good for cleanrooms?
Yes, they meet global cleanroom rules like EN 13501-1 and ASHRAE 170. Their smooth surface and tight seals keep the space clean and free of contamination.
Tip: Check with your supplier to ensure they meet local rules.
